Mixing Technology For your Products and Processes

Unlimited flexibility with the symex Co-Twister, the patented rotor-rotor homogenizer that allows independent control of shear and pumping power. This innovative system not only offers maximum efficiency, but also a multitude of advantages for your production processes.

Features of the Co-Twister

Independent control: Pump power and shear can be controlled separately to achieve optimal results.
Dynamic stator: Driven independently of the rotor, it ensures maximum efficiency.
Time savings: Up to 85% faster homogenization and cleaning.
Repeatability: 100% consistent results in every process.
High speeds: Gravitational velocity of 0-60 m/s and shear rate of up to 120.000 s⁻¹.
Maximum energy input: Two shear zones guarantee effective homogenization.
Additional pumping stage: Enables maximum pressure build-up, even at high viscosities (up to 2.000.000 cP).
Flexible batch sizes: Adjustable between 15% and 110% for different requirements.
Suction of powders and liquids: Directly into the homogenizer for efficient processing.
Scalability: 100% adaptability to your production needs.
CIP cleaning: Pressure and flow-controlled cleaning for the highest hygiene standards.

Operation mode	Description	Use case
Pump	Dynamic stator in synchronous operation.	Product discharge, mixing/homogenization of shear-sensitive products (e.g. sun protection)
Low-Shear	The pump rotor and dynamic stator rotate in the same direction at different speeds.	Fast homogenization of shear-sensitive products, controlled influence on droplet distribution
Rotor-Stator	The dynamic stator stands still, classic system.	100% reproducibility, identical product properties
High-shear	The dynamic stator rotates in the opposite direction to the pump rotor.	HOT/ COLD process directly into the homogenizer shear gap for all emulsion types
Grind	Pump rotor and dynamic stator rotate in opposite directions at maximum speed (high-pressure homogenizer principle).	Pigment grinding down to primary particles, nanoparticle production and emulsions, replaces rollers and mills

Rotor-Stator

Rotor-Stator – The classic of homogenization technology

The rotor-stator homogenizer combines traditional homogenization technology with the latest efficiency and flexibility. Ideal for all standard applications, it functions as a CIP pump and discharge pump in one compact unit.

Features of the rotor-stator homogenizer

Maximum energy input: Two shear zones ensure effective homogenization.
High speeds: Gravitational velocity of 3-30 m/s and shear rate up to 60.000 s⁻¹.
Additional pump stage: Enables maximum pressure build-up, even at high viscosities.
External pumping line: For efficient homogenization.
First-in-first-out principle: Ensures consistent processing.
Flexible batch sizes: Customizable between 15% and 110% for different production needs.
Direct suction: Powders and liquids can be sucked directly into the homogenizer.
100% scalability: Perfectly adaptable to your specific requirements

syBot

syBot – The pump-agitator with unrivalled advantages

The syBot combines agitator, homogenizer, discharge, transfer and CIP pump in one compact unit. This innovative solution offers numerous advantages for future-proof, efficient and flexible production.

Features of the syBot

Lowest investment costs: Easily convertible to a rotor-stator homogenizer, minimizing your costs.
Fast melting: Extremely efficient melting of solids such as flakes, granules and chips.
Transfer and CIP pump function: Versatile application possibilities in one device.
Robustness: Insensitive to larger solid bodies for reliable performance.
High peripheral speed: 3-30 m/s for optimal processing.
High pump performance: Even at the highest viscosity, the performance remains constant.
External pumping line: For effective homogenization in “short circulation”.
First-in-first-out principle: Ensures even and consistent processing.
Flexible batch sizes: Adjustable between 15% and 110% for different production requirements.
Direct suction: Powders and liquids can be sucked directly into the syBot.
100% scalability: Perfectly adaptable to your specific needs.

HVIS

Intake homogenizer – The powerful extension

The suction homogenizer type HVIS is the ideal solution for the quick and controlled incorporation of powdered substances into liquids. It can be easily integrated into mixing systems that already have a homogenizer or a pump-circulation agitator with a return line. By generating a negative pressure, the device does not require a separate vacuum pump.

Advantages of the HVIS Homogenizer

Versatile powder supply: Suitable for very light and heavy powders.
Targeted dosage: Controlled valve at the inlet enables precise addition to the media stream.
Small filling quantities: Mixing and feeding also possible in small volumes.
Efficient negative pressure generation: No separate vacuum pump required.
Maximum flexibility: Control of flow rate and selection of shear rate as required.
Automatic adjustment: Automatically switches to the negative pressure generating mode.
Continuous pressure monitoring: Permanent control in the intake housing ensures safety.
CIP-capable: Effective integration into CIP cleaning.
Modular design: Delivery on a stable base frame with control cabinet.

Applications

Mixing and homogenizing liquids and powders.
Fast and controlled incorporation of powdered substances into aqueous or oily liquids.
Efficient incorporation of very light, volatile and heavy sticky powders.

In-line Homogenizer

In-Line Homogenizer – For optimal texture and distribution

The in-line homogenizer guarantees an even distribution of particles and ensures an optimal texture when homogenizing liquids and suspensions. With different sizes and connection variants, it offers flexibility for various applications in the cosmetics, pharmaceutical, chemical and food industries.

Features of the In-Line Homogenizer

Types: HE (rotor-stator principle) and HC symex Inline Co-Twister (rotor-rotor principle)
Sizes: 100, 250, 250/500, 500, 1000, 2500/1000, 2500
Connection variants: Milk pipe DIN 1185, clamp DIN 32676 or ISO 2852, flange DIN 2633, special flanges
Mixing unit: Standalone on a mobile transport trolley or stationary frame
Mixing chamber: Multi-ring rotor-stator mixing tools
Drive motor: Air or water cooled, speed controlled drive
Sealing system: Double-acting mechanical seal, cooled and lubricated by monitored barrier fluid system (standard or aseptic)
Steering: SIEMENS with touch panel, control cabinet in stainless steel, possibility of connection to existing control systems
Housing Stainless steel housing, sound-insulated lining

Applications

Production of emulsions and suspensions in the chemical industry (paints, varnishes, adhesives and sealants, disinfectants).
Production of emulsions and suspensions in cosmetics (lotions, shampoos, conditioners, foundations, lipsticks).
Processing of pharmaceutical products (vaccines, syrups and solutions, creams and ointments).
Homogenization of liquids in the food industry (dairy products, sauces and dressings, fruit and vegetable purees).

Co-Twister Powder

Grinding technology for unprecedented shear energy

For dry grinding processes, symex offers a completely new and revolutionary process option for the precise grinding and processing of powders. The patented syPow Co-Twister (counter-rotating) grinding technology offers unprecedented shear energy.

Features of the Powder Co-Twister

High energy input by counter-rotating the tools (60 – 80 m/s relative speed)
No cyclone formation by the counter-rotation of the tools
Dry dispersion possible
Excellent statistical particle size distribution
Pharmaceutical-grade hygienic design incl. tool seal
Repeatable product quality (100% homogeneous active ingredient distribution, at any speed and viscosity)
Gentle and precise chopping and processing of, for example, colour pigments
Maximum flexibility in material selection from intensive deagglomeration to gentle homogenization
Very short mixing times (under 4 minutes)

Operation mode	Description	Use case
Rotor-Stator	The dynamic stator stands still, classic system.	100% reproducibility, identical product properties
High-shear	The dynamic stator rotates in the opposite direction to the rotor.	Precise introduction of binding agents.
Grind	The pump rotor and dynamic stator rotate in opposite directions at maximum speed.	Pigment grinding down to primary particles, nanoparticle production and emulsions, replaces rollers and mills

Co-Twister

The all-in-one solution for the highest demands and flexibility

Features of the Co-Twister

Independent control: Pump power and shear can be controlled separately to achieve optimal results.
Dynamic stator: Driven independently of the rotor, it ensures maximum efficiency.
Time savings: Up to 85% faster homogenization and cleaning.
Repeatability: 100% consistent results in every process.
High speeds: Gravitational velocity of 0-60 m/s and shear rate of up to 120.000 s⁻¹.
Maximum energy input: Two shear zones guarantee effective homogenization.
Additional pumping stage: Enables maximum pressure build-up, even at high viscosities (up to 2.000.000 cP).
Flexible batch sizes: Adjustable between 15% and 110% for different requirements.
Suction of powders and liquids: Directly into the homogenizer for efficient processing.
Scalability: 100% adaptability to your production needs.
CIP cleaning: Pressure and flow-controlled cleaning for the highest hygiene standards.

Rotor-Stator

Rotor-Stator – The classic of homogenization technology

Features of the rotor-stator homogenizer

Maximum energy input: Two shear zones ensure effective homogenization.
High speeds: Gravitational velocity of 3-30 m/s and shear rate up to 60.000 s⁻¹.
Additional pump stage: Enables maximum pressure build-up, even at high viscosities.
External pumping line: For efficient homogenization.
First-in-first-out principle: Ensures consistent processing.
Flexible batch sizes: Customizable between 15% and 110% for different production needs.
Direct suction: Powders and liquids can be sucked directly into the homogenizer.
100% scalability: Perfectly adaptable to your specific requirements

syBot

syBot – The pump-agitator with unrivalled advantages

Features of the syBot

Lowest investment costs: Easily convertible to a rotor-stator homogenizer, minimizing your costs.
Fast melting: Extremely efficient melting of solids such as flakes, granules and chips.
Transfer and CIP pump function: Versatile application possibilities in one device.
Robustness: Insensitive to larger solid bodies for reliable performance.
High peripheral speed: 3-30 m/s for optimal processing.
High pump performance: Even at the highest viscosity, the performance remains constant.
External pumping line: For effective homogenization in “short circulation”.
First-in-first-out principle: Ensures even and consistent processing.
Flexible batch sizes: Adjustable between 15% and 110% for different production requirements.
Direct suction: Powders and liquids can be sucked directly into the syBot.
100% scalability: Perfectly adaptable to your specific needs.

HVIS

Intake homogenizer – The powerful extension

Advantages of the HVIS Homogenizer

Versatile powder supply: Suitable for very light and heavy powders.
Targeted dosage: Controlled valve at the inlet enables precise addition to the media stream.
Small filling quantities: Mixing and feeding also possible in small volumes.
Efficient negative pressure generation: No separate vacuum pump required.
Maximum flexibility: Control of flow rate and selection of shear rate as required.
Automatic adjustment: Automatically switches to the negative pressure generating mode.
Continuous pressure monitoring: Permanent control in the intake housing ensures safety.
CIP-capable: Effective integration into CIP cleaning.
Modular design: Delivery on a stable base frame with control cabinet.

Applications

Mixing and homogenizing liquids and powders.
Fast and controlled incorporation of powdered substances into aqueous or oily liquids.
Efficient incorporation of very light, volatile and heavy sticky powders.

In-line Homogenizer

In-Line Homogenizer – For optimal texture and distribution

Features of the In-Line Homogenizer

Types: HE (rotor-stator principle) and HC symex Inline Co-Twister (rotor-rotor principle)
Sizes: 100, 250, 250/500, 500, 1000, 2500/1000, 2500
Connection variants: Milk pipe DIN 1185, clamp DIN 32676 or ISO 2852, flange DIN 2633, special flanges
Mixing unit: Standalone on a mobile transport trolley or stationary frame
Mixing chamber: Multi-ring rotor-stator mixing tools
Drive motor: Air or water cooled, speed controlled drive
Sealing system: Double-acting mechanical seal, cooled and lubricated by monitored barrier fluid system (standard or aseptic)
Steering: SIEMENS with touch panel, control cabinet in stainless steel, possibility of connection to existing control systems
Housing Stainless steel housing, sound-insulated lining

Applications

Production of emulsions and suspensions in the chemical industry (paints, varnishes, adhesives and sealants, disinfectants).
Production of emulsions and suspensions in cosmetics (lotions, shampoos, conditioners, foundations, lipsticks).
Processing of pharmaceutical products (vaccines, syrups and solutions, creams and ointments).
Homogenization of liquids in the food industry (dairy products, sauces and dressings, fruit and vegetable purees).

Co-Twister Powder

Grinding technology for unprecedented shear energy

Features of the Powder Co-Twister

High energy input by counter-rotating the tools (60 – 80 m/s relative speed)
No cyclone formation by the counter-rotation of the tools
Dry dispersion possible
Excellent statistical particle size distribution
Pharmaceutical-grade hygienic design incl. tool seal
Repeatable product quality (100% homogeneous active ingredient distribution, at any speed and viscosity)
Gentle and precise chopping and processing of, for example, colour pigments
Maximum flexibility in material selection from intensive deagglomeration to gentle homogenization
Very short mixing times (under 4 minutes)

Product homogeneity across all production batches.

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Mixing

Coaxial agitator

Coaxial agitator – For complex mixing requirements

The advanced mixing system, which is equipped with two independent mixing tools. It has been specially developed to meet the highest demands on mixing technology and offers unparalleled flexibility, effectiveness and productivity.

Features of the coaxial agitator

Maximum flexibility in material selection: Unrivalled in its adaptability to different applications.
Independent drives: The scraper and central agitator are driven independently, which enables precise control.
Counter-rotor system: With a continuously adjustable speed range, optimal mixing results and the shortest mixing times are achieved.
Controlled product flow: Controllable horizontal and vertical product flows for even distribution.
High viscosity: Particularly suitable for applications in high viscosity ranges (up to 2.000.000 cP).
Constant efficiency: In all speed ranges and consistent mixing results for all batch sizes.
Optimal heat transfer: The heat transfer at the container wall is optimal, which ensures first-class temperature distribution even at the highest viscosity.
No mixed shadows: Thanks to the design without stationary fixtures, no mixed shadows are created.
Easy to clean: The extremely good and fast cleaning saves time and increases efficiency.
Flexible and powerful: Extremely flexible and powerful, ideal for a wide range of applications.
Definable energy input: The energy input can be precisely defined to meet specific mixing requirements.
100% scalability: Fully scalable and adapts to production needs.

Anchor agitator

Anchor agitator – Traditional agitator system for all standard applications

The proven stirring system that is ideal for all standard applications, the anchor agitator. With its solid construction and proven technology, it offers excellent mixing results and high efficiency.

Features of the anchor agitator

Excellent mixing results: with the shortest mixing times.
Optimal product flow: Very good horizontal and vertical product flow.
viscosity adjustment: Particularly suitable for low and medium viscosity ranges, it offers versatile application possibilities.
Consistent results: Consistent mixing results for all batch sizes, regardless of the batch.
Efficient heat transfer: The heat transfer at the container wall is optimal, which ensures an even temperature distribution.
Flexible and efficient: The agitator is flexible and powerful, ideal for various applications.
Adjustable speed range: A large and continuously adjustable speed range allows precise adjustment to your requirements.
100% scalability: The anchor agitator is fully scalable and adapts to production needs.

syBot

syBot – The pump-agitator for the phase tank with unrivalled advantages

Features of the syBot

Lowest investment costs: Easily convertible to a rotor-stator homogenizer, minimizing your costs.
Fast melting: Extremely efficient melting of solids such as flakes, granules and chips.
Transfer and CIP pump function: Versatile application possibilities in one device.
Robustness: Insensitive to larger solid bodies for reliable performance.
High peripheral speed: 3-30 m/s for optimal processing.
High pump performance: Even at the highest viscosity, the performance remains constant.
External pumping line: For effective homogenization in “short circulation”.
First-in-first-out principle: Ensures even and consistent processing.
Flexible batch sizes: Adjustable between 15% and 110% for different production requirements.
Direct suction: Powders and liquids can be sucked directly into the syBot.
100% scalability: Perfectly adaptable to your specific needs.

State-of-the-art mixing and stirring technology.

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Tempering

Secondary circuit system

The symex secondary circuit system TA-W2 – Maximum flexibility and control accuracy

The advanced temperature control system that offers maximum flexibility and precise control accuracy for demanding thermal process controls, the TA-W2 secondary circuit system.

Features of the secondary circuit system

Heating by indirect steam injection: Use heat exchangers for effective heat transfer.
Cooling by indirect cooling water supply: Ensure precise cooling via heat exchangers.
Compact unit: Includes circulation pump and heat exchangers for a space-saving design.
Central media connection point: Easy connection and operation.
Two product temperature sensors: Precise measurement in the mixing system for optimal control.
Highest control accuracy: With a deviation of only +/- 0,5°C in the product temperature without any reduction in performance
Extremely fast switching: Seamless switching between heating and cooling for high efficiency.
Homogeneous temperature distribution: Guaranteed in double jacket for consistent results.
Intelligent temperature control: Optimized control for maximum efficiency.
Quick mode: No performance limitation compared to direct systems.
Configurable flow temperature limits: Flexibility in application.
ramp function: Controlled heating and cooling speed for smooth transitions.
Delta-T function: For double jacket and product temperature monitoring.
Cost-efficient investment: Reduced operating costs through effective use of resources.
No “hot spots” and “cold spots”: For uniform temperature conditions in the double jacket.
No influence on load cells: Double jacket permanently filled with water for stability.
No steam blasts: Because no steam is used directly in the double jacket.

Direct system

direct steam heating/direct water cooling of the mixing tank

For efficient temperature control of the mixing vessel through direct steam and cooling water feed into the double jacket.

Features of direct steam heating/direct water cooling

Temperature control system for all standard applications: Ideal for a wide range of applications in the process industry.
Heating by direct steam injection: Effective heating of the mixing vessel via the double jacket.
Cooling by direct cooling water supply: Precise cooling through direct feed into the double jacket.
Compact unit: Includes all necessary components for easy integration.
Central media connection point: Facilitates connection and handling.
Two product temperature sensors: Ensure precise temperature monitoring in the mixing system.
Intelligent temperature control: Optimized control for consistent results.

Precise temperature control for stable and homogeneous applications.

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Dosing

Raw material dosing systems

Brings the process under control! Optimizes production and guarantees safe and 100% repeatable dosing of raw materials with the highest accuracy.

Features of the raw material dosing system

Raw material supply: Under vacuum, atmospheric and against overpressure for maximum flexibility
Suction of pre-weighed powders and liquids: Efficient suction under vacuum
Configurable suction intervals: Ensure 100% reproducibility of dosages
Extremely fast suction: Particularly suitable for hydrogenating and agglomerating powders
Repeatable suction and dosing: All processes are 100% reproducible
Completely integrated suction system into the CIP/SIP: For easy and effective cleaning
Dosing of permanently connected pre-systems: Optimized integration into existing systems
Highest dosing accuracy: Guaranteed even without load cells
HOT/COLD emulsification: For all emulsion types
Injection of ready-made waxes: (flakes, pallets, granules, chips, etc.) for versatile applications
Safe and fast feeding: Melting of wax blocks for efficient processes
Fluidization funnel: For bridging powdered raw materials

Repeatable dosing of raw materials with the highest accuracy.

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Transfering

Efficient material movement through innovative technology

Our transfer systems guarantee fast, safe and smooth transport of raw materials and intermediate products between pre-phase containers and mixing systems, which minimizes waiting times to an extreme extent. Our solution is characterized by flexible customization options and a high degree of automation. The monitoring and analysis system to optimize processes and production workflows and demonstrably increase efficiency.

Features of the symex transfer systems

Configurable transfer rates: Ensure 100% reproducibility
Various transfer options: Flexibility for different requirements
Continuous transfer: About pressure difference (vacuum) for efficient processes
Mass flow-controlled transfer: Via transfer pump for precise dosing
Dynamic transfer rate adaptation: Adaptation to HOT/COLD applications
HOT/COLD Transfer: For all emulsion types, with parameterizable phase concentration in the mixing zone
Safe and complete emptying of residues: Minimizes material losses
Trace heating concept: For the entire transfer system to ensure optimal temperatures
CIP/SIP integrated: For easy cleaning and maintenance

Highly efficient transfer systems between the pre-phase vessel and the mixing system.

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Cleaning

CIP/ SIP Advanced

Fully automatic cleaning, sterilization and drying in perfection

Discover the future of cleaning technology with our CIP/SIP Advanced system. This fully automatic system ensures smooth process flow without the need for a system operator and achieves the shortest cleaning times with minimal energy, water and cleaning agent requirements.

The system regulates completely independently:

Water dosing
Detergent dosage
Warm up
Cleaning procedure e.g. (pre-)rinsing, (pre-)cleaning, main cleaning, rinsing.
Sanitizing (SIP/DIP)
Drying Solutions

Features of the CIP/SIP Advanced System

Preconfigured recipes for different product types and individual cleaning programs
Plug & Play: Load recipe – start – completely cleaned/sanitized system – done
Simple and safe operation: Intuitive controls for maximum user-friendliness
Maximum flexibility: Adapt the recipes to your individual requirements
Freely configurable process steps: From pre-rinsing to sterilization to drying
Precise dosage: Automatic water and detergent dosing with highest precision
Repeatable results: 100% consistent cleaning results without manual intervention

CIP Standard

Efficient CIP system for the highest cleaning standards

symex systems are equipped with an automated CIP system as standard. In the cleaning process, only partial functions have to be carried out manually in the order of the CIP recipe. Semi-automatic CIP systems generally deliver the same cleaning results as fully automated systems and are 100% repeatable if the CIP instructions are followed.

Features of the standard CIP system

No spray shadows: No manually moved or operated spray balls
Efficient cleaning: Use of self-rotating spray balls under the container lid, with two always operating simultaneously with 2 bar pressure
No manual cleaning: No scrubbing of components required
Easy to use: No disassembly or assembly of components for CIP cleaning
Individual pipe cleaning: All pipes are cleaned individually at a minimum speed of 2 m/s
100% repeatable: Results are independent of human influence
Short cleaning times: Extremely short and predictable cleaning times without splashes and turbulence at only 15% fill level of the batch volume
Resource-saving: Lowest consumption of resources (water, cleaning agents, waste water)
Simple preparation: Installation of the CIP jumper in just 30 seconds

Maximum hygiene and cleanliness in perfection, with minimal energy consumption.

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Automation

syControl

syControl – Full control as standard

Our systems are easy, safe and efficient to operate. They are equipped with the pioneering syControl control system as standard. This operating concept can be learned within a day and ensures greater efficiency and flexibility.
In addition, syControl can be expanded with many modular features that make operation even more functional and make your symex system even more profitable.

syControl - Full control by default

Features of the syControl control system

Operator instructions: The operator is instructed via the panel according to the recipe instructions.
Intuitive operating concept: Can be learned within one day for maximum safety and comfort.
Dynamic process visualization: Real-time visualization of all process steps.
Integrated helpdesk system: Support for functions and procedures.
Real-time process data trending: With archive function for comprehensive data analysis.
Locking, warning and alarm system: Comprehensive security audit history.
In-house project management: By our symex automation engineers.
Explosion-proof versions: Complies with ATEX and NEC standards.
Operation via two 22“ control panels (16:9): For user-friendly interaction.

Technical remarks

SIEMENS, ROCKWELL and WONDERWARE as standard
GAMP, FDA, VDE, UL, CSA, NEMA compliant designs
FDA-compliant user management
FDA-compliant process data recording (21 CFR Part 11)
integrated remote maintenance system for control and visualization
secured service mode for maintenance work
open programming
Frequency converters for agitators and homogenizers
Standard protocols such as Profinet, ProfibusDP/PA, EtherNet, ControlNet, etc.

syBatch

syBatch – system control and recipe management at the highest level

Our automated batch system is the ideal extension of your integrated syControl control system. It enables fully automated production and ensures 100% reproducible and plannable process sequences, which reduces downtime.
In addition, it guarantees absolutely consistent product quality, which can be further optimized using a Golden Batch function. Deviations from optimal production are documented in a benchmarking process. The intuitive user interface guides the operator according to recipe instructions and minimizes the error rate. A scanning function checks the raw material additions to ensure that all ingredients are added correctly.

syBatch – system control and recipe management at the highest level.

Features of the syBatch plant control system

Fully automated production: The entire process takes place automatically according to the recipe.
Panel instruction: The panel instructs the operator according to the recipe instructions, which creates zero potential for error.
Reproducible process sequences: 100% reproducible processes and product quality.
Plannable process times: 100% plannable process times, no more unnecessarily long downtimes.
Golden Batch Function: Optimization through benchmarking.
Systematic process steps: All steps are carried out without manual intervention.
Raw material addition verification: The correct addition is checked via the scanning function.
Animated process flow: Visual process control for better overview.
Easy handling: Intuitive use with no special knowledge required.
Easy recipe creation: No size limit.
Integrated recipe and production management system: For comprehensive control.
Guaranteed process validation: Ensuring quality.
Audit management: With audit trail for complete traceability.
Customer-specific batch reports: With all relevant process data.
Interface to control systems: Connection to systems such as SAP, WERUM etc.
S88 and FDA compliant: Meets all relevant standards.
FDA-compliant user management: Secure access and management.
FDA-compliant process data recording: Complies with 21 CFR Part 11.

Technical remarks

symex Batch 3.0: Unbeatable value for money and no license fees
Wonderware InBatch: Wonderware standard solution for InTouch visualizations
Rockwell FatoryTalk Batch: Rockwell standard solution for Rockwell automated systems

syConnect APP

One application for all relevant system and process data

Whether you manufacture cosmetic, pharmaceutical or chemical products, accuracy and responsiveness are crucial to your product quality. Maximum safety and efficiency throughout the entire manufacturing process are therefore essential.

The syConnect APP is patented and connects all relevant system and process data in real time, thus forming a higher-level control level for all mixing and homogenizing systems. With access to the complete system documentation and the option of express spare parts ordering, the APP offers an all-round, worry-free service package.

More APP modules from our symex INDUSTRY 5.0 Concept with functions such as predictive maintenance, sustainability monitoring, batch system analyses and a sandbox system for real-time simulations can be added. This allows you to make your production processes even more efficient and optimally cover individual requirements.

Features of the syConnect APP

Animation of the production process: Simplifying complex processes through visual representation
Display of process data: temperatures, pressures, etc. in numbers and graphics
Status displays: Information about recipes, faults and system locks
Instant notifications: Push functions can be individually adjusted
Historical data: retrieval with filter and analysis functions
Batch data analysis: functional tool for detailed analysis
Optional: video stream from installed IP cameras
Predictive maintenance dashboard: For optimal maintenance and repair
Spare parts search and order: Possible directly in the app
Two-factor authentication: With two separate forms of identification for the highest cyber security standards
User management: Individual access levels for different users
Can be retrofitted: For all symex systems from 2015; for < 2015 available on request
Available in all national languages: For international users
Individual license number: Flexible and adaptable to your needs

APP functions at a glance

My system: system information and status
Show devices: system components and units
Camera: Visual monitoring of the production process and technical components
Show process: Real-time process animation with batch status
Data recordings: batch reports and data recordings
Data analysis: Ggraphic analysis of all process values and technical system data
Alarms and locks: Manages alarm, lock and alert notifications, including remote notifications
E-Manual: vComplete electronic system documentation, manuals, drawings and parts and component lists, including full-text search
News. individual notification of process activities
Scan spare parts: Scan parts electronically and order directly online and request offers
Helpdesk Center: Send support ticket with attachments directly
Visual remote service: Live video connection to our symex service team

CIP/ SIP Advanced

Fully automatic cleaning, sterilization and drying in perfection

The system regulates completely independently:

Water dosing
Detergent dosage
Warm up
Cleaning procedure e.g. (pre-)rinsing, (pre-)cleaning, main cleaning, rinsing.
Sanitize (SIP/ DIP)
Drying

Features of the CIP/SIP Advanced System

Preconfigured recipes for different product types and individual cleaning programs
Plug & Play: Load recipe – start – completely cleaned/sanitized system – done
Simple and safe operation: Intuitive controls for maximum user-friendliness
Maximum flexibility: Adapt the recipes to your individual requirements
Freely configurable process steps: From pre-rinsing to sterilization to drying
Precise dosage: Automatic water and detergent dosing with highest precision
Repeatable results: 100% consistent cleaning results without manual intervention

Safe and intuitive control systems.

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Innovations

INDUSTRY 5.0

Future-oriented mixing and homogenization systems: perfection meets digitalization

Times are changing quickly. Ever faster and more frequently changing requirements for efficiency, speed and flexibility require revolutionary concepts for modern and future-proof production technology.

symex is setting decisive new standards for mixing and homogenization systems for the profitability and success of companies. The innovative digitalization concept combines maintenance and sustainability monitoring with intuitive and fully automated recipe and control systems that guarantee 100% process reliability while at the same time reducing the workload on employees as much as possible. With the "digital twin" of every system, we are the only company in our industry to enable an unprecedented increase in efficiency and safety. All competencies are brought together and linked on one platform. Under the name symex INDUSTRY 5.0, symex presents this APP concept, which, through the interaction of 5 modules and with 0 risk, ensures an efficient, resilient and sustainable manufacturing process for today, tomorrow and the day after tomorrow.

Module 1 Test: syConnect APP – The central base platform for all relevant plant and process data

With the syConnect APP you have access to all relevant real-time data from your systems anytime and anywhere. Create individual dashboards and keep an eye on your KPIs. Thanks to the direct connection to our syBatch system, you receive lightning-fast analyses of performance and process optimization. Intuitive, secure and perfect.

Module 2 Test: Predictive Maintenance – Predictive Analytics for Maximum Plant Availability

Plan maintenance and service cycles with comprehensive cost monitoring based on machine learning and statistical algorithms to predict future events. Keep an eye on the condition of your units and components throughout the entire product lifecycle and avoid costly failures.

Module 3 Test: Sustainability Monitoring – Transparent sustainability and climate neutrality in focus

Keep a close eye on energy consumption (steam, water, electricity) while promoting sustainable practices. Calculate energy costs and create customized sustainability reports - for fully transparent and future-proof production.

Module 4 Test: Batch System – The Key to the Golden Batch

The batch system enables fully automated process control and execution with minimal involvement of operating personnel and maximum safety. The "golden batch" is guaranteed. Precise big data analytics to take your production to the next level.

Module 5 Test: Sandbox system – process optimization through real-time simulation

The sandbox system (a digital/virtual twin of the process plant) enables the simulation of production processes in real time without blocking production capacities and wasting expensive resources.

syVirtual

Virtual development and construction of your plant with the latest VR technology

SyVirtual is symex's innovative digital engineering solution for the virtual development and construction of complex plant systems. Experience your individual plant as a true-to-scale model with our VR technology: View your symex plant from all sides while SyVirtual continuously recalculates the perspectives for the respective viewing angle. Sections through the plant can also be shown and assessed, which is particularly advantageous in the planning and construction phase. Changes can be made and documented with little effort.

Using a controller, operators can be trained under real conditions. Training can be recorded and reused for future training, supporting a quick and smooth start to production.

syVirtual - Develop and construct your system with VR technology

Characteristics of VR Engineering

Advanced VR technology for the virtual development and construction of scaled plants
Facilitates development and design processes as well as verification and optimization of plant design
Cross-sectional views for safe planning and construction
VR design review for checking, changing and documenting the system design
training on the virtual model

syVisual Remote

service and remote maintenance around the clock

With syVisual we offer you 24-hour audiovisual live support directly on your symex system. With this innovative remote maintenance, our experienced service technicians virtually look over your operator's shoulder on site and give precise remote instructions. Your operator wears the ergonomically perfectly shaped syVisual headset and can work freely with both hands. This reduces time-consuming travel and high additional costs. Every service case is automatically documented. The integrated multilingualism helps to avoid language barriers. And the best thing: There are no license fees. A one-time investment is sufficient for all systems. The symex service conditions apply.

Features of the syVisual Service

24-hour live instant support with direct remote instructions from symex service technicians
Connection via ergonomic headset for highly efficient, audio-visual immediate support
Free hands for direct assembly
Automatic documentation
Multilingualism with translation function
No license fees - one-time investment for all systems

sySandbox

Develop and test in the digital twin

The sySandbox is an innovative test environment that was specially designed for the virtual process development of your symex mixing and homogenizing systems. Develop and test batch recipes without wasting energy, water and raw materials. The complete process value simulation allows you to work in a live environment and check your results in real time. Last but not least, you can also use the sySandbox for your training courses on plant control and thus further optimize the efficiency of your processes.

sySandbox - Develop and test in virtual space

Features of the sySandbox

Complete process value simulation of the real mixing and homogenizing plant
Virtual development of batch recipes without the use of energy, water and raw materials
System control training

Perfection, efficiency and sustainability.

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Mixing Technology For your Products and Processes

Premium Technology and Innovations

Homogenizing

The all-in-one solution for the highest demands and flexibility

The all-in-one solution for the highest demands and flexibility

Product homogeneity across all production batches.

Mixing

Coaxial agitator – For complex mixing requirements

State-of-the-art mixing and stirring technology.

Tempering

The symex secondary circuit system TA-W2 – Maximum flexibility and control accuracy

Precise temperature control for stable and homogeneous applications.

Dosing

Raw material dosing systems

Repeatable dosing of raw materials with the highest accuracy.

Transfering

Efficient material movement through innovative technology

Highly efficient transfer systems between the pre-phase vessel and the mixing system.

Cleaning

Fully automatic cleaning, sterilization and drying in perfection

Maximum hygiene and cleanliness in perfection, with minimal energy consumption.

Automation

syControl – Full control as standard

Safe and intuitive control systems.

Innovations

Future-oriented mixing and homogenization systems: perfection meets digitalization

Perfection, efficiency and sustainability.

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