Premium Technology and Innovations
Product homogeneity across all production batches.
State-of-the-art mixing and stirring technology.
Precise temperature control for stable and homogeneous applications.
Repeatable dosing of raw materials with the highest accuracy.
Highly efficient transfer systems between the pre-phase vessel and the mixing system.
Maximum hygiene and cleanliness in perfection, with minimal energy consumption.
Safe and intuitive control systems.
Improved efficiency, flexibility and sustainability.
Homogenizing
The all-in-one solution for the highest demands and flexibility
Unlimited flexibility with the symex Co-Twister, the patented rotor-rotor homogenizer that allows independent control of shear and pumping power. This innovative system not only offers maximum efficiency, but also a multitude of advantages for your production processes.

Features of the Co-Twister
- Independent control: Pump power and shear can be controlled separately to achieve optimal results.
- Dynamic stator: Driven independently of the rotor, it ensures maximum efficiency.
- Time savings: Up to 85% faster homogenization and cleaning.
- Repeatability: 100% consistent results in every process.
- High speeds: Gravitational velocity of 0-60 m/s and shear rate of up to 120.000 s⁻¹.
- Maximum energy input: Two shear zones guarantee effective homogenization.
- Additional pumping stage: Enables maximum pressure build-up, even at high viscosities (up to 2.000.000 cP).
- Flexible batch sizes: Adjustable between 15% and 110% for different requirements.
- Suction of powders and liquids: Directly into the homogenizer for efficient processing.
- Scalability: 100% adaptability to your production needs.
- CIP cleaning: Pressure and flow-controlled cleaning for the highest hygiene standards.
| Operation mode | Description | Use case |
|---|---|---|
| Pump | Dynamic stator in synchronous operation. | Product discharge, mixing/homogenization of shear-sensitive products (e.g. sun protection) |
| Low-Shear | The pump rotor and dynamic stator rotate in the same direction at different speeds. | Fast homogenization of shear-sensitive products, controlled influence on droplet distribution |
| Rotor-Stator | The dynamic stator stands still, classic system. | 100% reproducibility, identical product properties |
| High-shear | The dynamic stator rotates in the opposite direction to the pump rotor. | HOT/ COLD process directly into the homogenizer shear gap for all emulsion types |
| Grind | Pump rotor and dynamic stator rotate in opposite directions at maximum speed (high-pressure homogenizer principle). | Pigment grinding down to primary particles, nanoparticle production and emulsions, replaces rollers and mills |
The all-in-one solution for the highest demands and flexibility
Unlimited flexibility with the symex Co-Twister, the patented rotor-rotor homogenizer that allows independent control of shear and pumping power. This innovative system not only offers maximum efficiency, but also a multitude of advantages for your production processes.

Features of the Co-Twister
- Independent control: Pump power and shear can be controlled separately to achieve optimal results.
- Dynamic stator: Driven independently of the rotor, it ensures maximum efficiency.
- Time savings: Up to 85% faster homogenization and cleaning.
- Repeatability: 100% consistent results in every process.
- High speeds: Gravitational velocity of 0-60 m/s and shear rate of up to 120.000 s⁻¹.
- Maximum energy input: Two shear zones guarantee effective homogenization.
- Additional pumping stage: Enables maximum pressure build-up, even at high viscosities (up to 2.000.000 cP).
- Flexible batch sizes: Adjustable between 15% and 110% for different requirements.
- Suction of powders and liquids: Directly into the homogenizer for efficient processing.
- Scalability: 100% adaptability to your production needs.
- CIP cleaning: Pressure and flow-controlled cleaning for the highest hygiene standards.
Mixing
Coaxial agitator – For complex mixing requirements
The advanced mixing system, which is equipped with two independent mixing tools. It has been specially developed to meet the highest demands on mixing technology and offers unparalleled flexibility, effectiveness and productivity.

Features of the coaxial agitator
- Maximum flexibility in material selection: Unrivalled in its adaptability to different applications.
- Independent drives: The scraper and central agitator are driven independently, which enables precise control.
- Counter-rotor system: With a continuously adjustable speed range, optimal mixing results and the shortest mixing times are achieved.
- Controlled product flow: Controllable horizontal and vertical product flows for even distribution.
- High viscosity: Particularly suitable for applications in high viscosity ranges (up to 2.000.000 cP).
- Constant efficiency: In all speed ranges and consistent mixing results for all batch sizes.
- Optimal heat transfer: The heat transfer at the container wall is optimal, which ensures first-class temperature distribution even at the highest viscosity.
- No mixed shadows: Thanks to the design without stationary fixtures, no mixed shadows are created.
- Easy to clean: The extremely good and fast cleaning saves time and increases efficiency.
- Flexible and powerful: Extremely flexible and powerful, ideal for a wide range of applications.
- Definable energy input: The energy input can be precisely defined to meet specific mixing requirements.
- 100% scalability: Fully scalable and adapts to production needs.
Tempering
The symex secondary circuit system TA-W2 – Maximum flexibility and control accuracy
The advanced temperature control system that offers maximum flexibility and precise control accuracy for demanding thermal process controls, the TA-W2 secondary circuit system.

Features of the secondary circuit system
- Heating by indirect steam injection: Use heat exchangers for effective heat transfer.
- Cooling by indirect cooling water supply: Ensure precise cooling via heat exchangers.
- Compact unit: Includes circulation pump and heat exchangers for a space-saving design.
- Central media connection point: Easy connection and operation.
- Two product temperature sensors: Precise measurement in the mixing system for optimal control.
- Highest control accuracy: With a deviation of only +/- 0,5°C in the product temperature without any reduction in performance
- Extremely fast switching: Seamless switching between heating and cooling for high efficiency.
- Homogeneous temperature distribution: Guaranteed in double jacket for consistent results.
- Intelligent temperature control: Optimized control for maximum efficiency.
- Quick mode: No performance limitation compared to direct systems.
- Configurable flow temperature limits: Flexibility in application.
- ramp function: Controlled heating and cooling speed for smooth transitions.
- Delta-T function: For double jacket and product temperature monitoring.
- Cost-efficient investment: Reduced operating costs through effective use of resources.
- No “hot spots” and “cold spots”: For uniform temperature conditions in the double jacket.
- No influence on load cells: Double jacket permanently filled with water for stability.
- No steam blasts: Because no steam is used directly in the double jacket.
Dosing
Raw material dosing systems
Brings the process under control! Optimizes production and guarantees safe and 100% repeatable dosing of raw materials with the highest accuracy.
Features of the raw material dosing system
- Raw material supply: Under vacuum, atmospheric and against overpressure for maximum flexibility
- Suction of pre-weighed powders and liquids: Efficient suction under vacuum
- Configurable suction intervals: Ensure 100% reproducibility of dosages
- Extremely fast suction: Particularly suitable for hydrogenating and agglomerating powders
- Repeatable suction and dosing: All processes are 100% reproducible
- Completely integrated suction system into the CIP/SIP: For easy and effective cleaning
- Dosing of permanently connected pre-systems: Optimized integration into existing systems
- Highest dosing accuracy: Guaranteed even without load cells
- HOT/COLD emulsification: For all emulsion types
- Injection of ready-made waxes: (flakes, pallets, granules, chips, etc.) for versatile applications
- Safe and fast feeding: Melting of wax blocks for efficient processes
- Fluidization funnel: For bridging powdered raw materials
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Transfering
Efficient material movement through innovative technology
Our transfer systems guarantee fast, safe and smooth transport of raw materials and intermediate products between pre-phase containers and mixing systems, which minimizes waiting times to an extreme extent. Our solution is characterized by flexible customization options and a high degree of automation. The monitoring and analysis system to optimize processes and production workflows and demonstrably increase efficiency.
Features of the symex transfer systems
- Configurable transfer rates: Ensure 100% reproducibility
- Various transfer options: Flexibility for different requirements
- Continuous transfer: About pressure difference (vacuum) for efficient processes
- Mass flow-controlled transfer: Via transfer pump for precise dosing
- Dynamic transfer rate adaptation: Adaptation to HOT/COLD applications
- HOT/COLD Transfer: For all emulsion types, with parameterizable phase concentration in the mixing zone
- Safe and complete emptying of residues: Minimizes material losses
- Trace heating concept: For the entire transfer system to ensure optimal temperatures
- CIP/SIP integrated: For easy cleaning and maintenance
Cleaning
Fully automatic cleaning, sterilization and drying in perfection
Discover the future of cleaning technology with our CIP/SIP Advanced system. This fully automatic system ensures smooth process flow without the need for a system operator and achieves the shortest cleaning times with minimal energy, water and cleaning agent requirements.
The system regulates completely independently:
- Water dosing
- Detergent dosage
- Warm up
- Cleaning procedure e.g. (pre-)rinsing, (pre-)cleaning, main cleaning, rinsing.
- Sanitizing (SIP/DIP)
- Drying Solutions

Features of the CIP/SIP Advanced System
- Preconfigured recipes for different product types and individual cleaning programs
- Plug & Play: Load recipe – start – completely cleaned/sanitized system – done
- Simple and safe operation: Intuitive controls for maximum user-friendliness
- Maximum flexibility: Adapt the recipes to your individual requirements
- Freely configurable process steps: From pre-rinsing to sterilization to drying
- Precise dosage: Automatic water and detergent dosing with highest precision
- Repeatable results: 100% consistent cleaning results without manual intervention
Automation
syControl – Full control as standard
Our systems are easy, safe and efficient to operate. They are equipped with the pioneering syControl control system as standard. This operating concept can be learned within a day and ensures greater efficiency and flexibility.
In addition, syControl can be expanded with many modular features that make operation even more functional and make your symex system even more profitable.

Features of the syControl control system
- Operator instructions: The operator is instructed via the panel according to the recipe instructions.
- Intuitive operating concept: Can be learned within one day for maximum safety and comfort.
- Dynamic process visualization: Real-time visualization of all process steps.
- Integrated helpdesk system: Support for functions and procedures.
- Real-time process data trending: With archive function for comprehensive data analysis.
- Locking, warning and alarm system: Comprehensive security audit history.
- In-house project management: By our symex automation engineers.
- Explosion-proof versions: Complies with ATEX and NEC standards.
- Operation via two 22“ control panels (16:9): For user-friendly interaction.
Technical remarks
- SIEMENS, ROCKWELL and WONDERWARE as standard
- GAMP, FDA, VDE, UL, CSA, NEMA compliant designs
- FDA-compliant user management
- FDA-compliant process data recording (21 CFR Part 11)
- integrated remote maintenance system for control and visualization
- secured service mode for maintenance work
- open programming
- Frequency converters for agitators and homogenizers
- Standard protocols such as Profinet, ProfibusDP/PA, EtherNet, ControlNet, etc.
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Innovations
Future-oriented mixing and homogenization systems: perfection meets digitalization
Times are changing quickly. Ever faster and more frequently changing requirements for efficiency, speed and flexibility require revolutionary concepts for modern and future-proof production technology.
symex is setting decisive new standards for mixing and homogenization systems for the profitability and success of companies. The innovative digitalization concept combines maintenance and sustainability monitoring with intuitive and fully automated recipe and control systems that guarantee 100% process reliability while at the same time reducing the workload on employees as much as possible. With the "digital twin" of every system, we are the only company in our industry to enable an unprecedented increase in efficiency and safety. All competencies are brought together and linked on one platform. Under the name symex INDUSTRY 5.0, symex presents this APP concept, which, through the interaction of 5 modules and with 0 risk, ensures an efficient, resilient and sustainable manufacturing process for today, tomorrow and the day after tomorrow.

Module 1 Test: syConnect APP – The central base platform for all relevant plant and process data
With the syConnect APP you have access to all relevant real-time data from your systems anytime and anywhere. Create individual dashboards and keep an eye on your KPIs. Thanks to the direct connection to our syBatch system, you receive lightning-fast analyses of performance and process optimization. Intuitive, secure and perfect.
Module 2 Test: Predictive Maintenance – Predictive Analytics for Maximum Plant Availability
Plan maintenance and service cycles with comprehensive cost monitoring based on machine learning and statistical algorithms to predict future events. Keep an eye on the condition of your units and components throughout the entire product lifecycle and avoid costly failures.
Module 3 Test: Sustainability Monitoring – Transparent sustainability and climate neutrality in focus
Keep a close eye on energy consumption (steam, water, electricity) while promoting sustainable practices. Calculate energy costs and create customized sustainability reports - for fully transparent and future-proof production.
Module 4 Test: Batch System – The Key to the Golden Batch
The batch system enables fully automated process control and execution with minimal involvement of operating personnel and maximum safety. The "golden batch" is guaranteed. Precise big data analytics to take your production to the next level.
Module 5 Test: Sandbox system – process optimization through real-time simulation
The sandbox system (a digital/virtual twin of the process plant) enables the simulation of production processes in real time without blocking production capacities and wasting expensive resources.














