Turn-Key
Mixing and Homogenizing Systems
For Emulsions, Suspensions and Powders.
Mixing and Homogenizing Systems
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Mixing and Homogenizing Systems
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Mobile Mixer
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Laboratory Mixer
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Powder Mixer
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Continuous Mixer
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Storage Vessels
Mixing system for every industry
Cosmetics/ Personal Care
Applications
- Creams, Serums
- Shower Gels
- Bodylotion
- Deodorants
- Foundation
- Make-up
- Lipstick
- Lip Gloss
- Mascara, Eyeliner
- Concealer
- Shampoo
- Conditioner
- Hair Spray
- Coloring
- sunscreen
- Fragrances
- Shaving Cream
- Peelings
Powders:
- Rouge
- Bronzer
- Eye Shadow
- Body Powder
Pharma/ Healthcare
Applications
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- Cough syrup
- Eye/ Ear Drops
- Nasal Spray
- Suppository
- Ointments, Creams
- Toothpaste
- Adhesive Cream
- Tablet Coatings
- Infusion Solutions
- Gel
- Capsules
Powders:
- Antibiotic Powder
- Sparkling Powder
Chemistry
Applications
- Lubricants
- Colors
- Grease
- Fertilizer
- Varnishes, Glazes
- Adhesives
- Shoe polish
- Car Polish
Powders:
- Powdered Glues/ Adhesives
- Detergents
- Fillers
Food products
Applications
- Ketchup, Mayonnaise
- Sauces, Dressings
- Dairy Products
Powders:
- Baby Food
- Whey Protein Powder
- Nutritional Supplement
Mixing and homogenizing system for emulsions and suspensions
Technical Data
- Stainless steel pressure/vacuum vessel with double jacket
- Coaxial agitator with central and scraper agitator
- Co-Twister rotor-rotor homogenizer
- Raw material dosing system
- External and internal circulation line with flow measurement
- Temperature control system
- Vacuum system
- Transfer system as a link between pre-phase container and mixing system
- Fully automatic CIP/SIP cleaning system
- Fully automatic recipe management and system control
- Closed machine stand (optional)
- Premix vessel and operating platform (optional)
Features
- Independent control of flow and shear (rotor-rotor principle)
- Control of the mixing profile in the container all speeds and viscosities
- Precise temperature control with control accuracy of +/- 0,5°C
- Fully automatic CIP/SIP cleaning, sterilization and drying
- Repeatable product circulation first-in-first-out principle
- Homogenizer intake housing
- Parameterizable intake valves for liquids, powders, granules, pellets
- Hot-/Cold emulsification process
- Controlled transfer rates and mixed concentrations
- Fully automatic recipe management and process control
Benefits
- Repeatable product quality (100% homogeneous active ingredient distribution, at any speed and viscosity)
- Reduction of process times (by up to 75%)
- Product stability through 100% product homogeneity
- Reduction of cleaning times and media consumption (up to 85%)
- Validated cleaning results (complete cleaning between 20 and 45 minutes)
- Batch size flexibility from 10 – 100% batch size
Applications
- Cosmetics: Creams, lotions, sunscreen, make-up, foundation, mascara, eyeliner, lipstick, toothpaste.
- Pharmaceuticals: Tablet coatings, cough syrups and syrups, ear and eye drops, suppository masses, ointments, gels, active ingredient solutions and dispersions.
- Chemicals: Lubricants and dyes, adhesives, coatings, varnishes, fertilizers, car polishes.
- Food: Ketchup, mayonnaise, sauces and dressings, baby food, food supplements.
Standard Installations of Mixing and Homogenizing Systems
Click on the points in the graph for detailed information.
1
2
3
4
5
6
7
8
1
Mixing System
2
Premix Unit
3
Temperature Control Units
4
Vacuum Pump
5
Transfer Pump
6
Control Cabinet/ symex Control
7
Operating Platform
8
CIP/SIP Cleaning Station
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CMF 3.000 Ex + PM 2.100 Ex
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CML 5.000 + PML 3.500 + PM 600 + AUX 50 + AUX 50
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CML 2.000 + PM 1.450
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CML 3.500 + PML 2.500
Slide 4
CML 60 Ex
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CML 2.000 Ex
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CML 2.000 Ex
Slide 8
CML 2.000 + PML 1.450
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CML 1.000 Ex + PM 600 Ex
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CML 300 + PM 220
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CML 2.000 Ex CC49 + PML 1.450 Ex CC49
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CMF 10.000 + 3x P 10.000 + KZE
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CML 50 Ex + PM 35 Ex
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CML 200 + PM 160
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CMF 3.000 Ex + PM 2.100 Ex
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CML 5.000 + PML 3.500 + PM 600 + AUX 50 + AUX 50
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CML 2.000 + PM 1.450
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CML 3.500 + PML 2.500
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CML 60 Ex
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CML 2.000 Ex
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CML 2.000 Ex
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CML 2.000 + PML 1.450
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CML 1.000 Ex + PM 600 Ex
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CML 300 + PM 220
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CML 2.000 Ex CC49 + PML 1.450 Ex CC49
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CMF 10.000 + 3x P 10.000 + KZE
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CML 50 Ex + PM 35 Ex
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CML 200 + PM 160
Mobile Mixer
Technical Data
- Stainless steel pressure/vacuum vessel with double jacket
- syBot pump-agitator
- External pumping line
- Quick couplings for media supply
- Transfer connection to main mixer, pre-phase tank or discharge
- Fully automatic CIP/SIP cleaning system
- Fully automatic recipe management and system control
- Sight glass and vessel lighting
Features
- Extremely fast melting of solids (flakes, granules, chips, etc.)
- Very high pumping performance even at highest viscosity
- First-in-first-out homogenization via external pumping line
- Precise temperature control with control accuracy of +/- 0,5°C
- Lid opening for the addition of raw materials
- Vacuum function for venting
- Mobile container on wheels
- Cleaning CIP/ SIP Advanced, sterilization and drying (quick coupling)
- Fully automatic recipe management and process control (quick coupling)
Benefits
- Small (manual) premixes become unnecessary
- Production batch 100% validated
- Quick couplings to the main mixing station, including automatic size and type recognition regardless of container size
- Universally operable and interchangeable across the entire symex production fleet
- Batch size flexibility from 10 – 100% batch size
- Extreme product/phase type flexibility
- 100% validated, documented and traceable production
- Fully integrated into CIP / SIP processes
Applications
- Cosmetics: Creams, lotions, sunscreen, make-up, foundation, mascara, eyeliner, lipstick, toothpaste.
- Pharmaceuticals: Tablet coatings, cough syrups and syrups, ear and eye drops, suppository masses, ointments, gels, active ingredient solutions and dispersions.
- Chemicals: Lubricants and dyes, adhesives, coatings, varnishes, fertilizers, car polishes.
- Food: Ketchup, mayonnaise, sauces and dressings, baby food, food supplements.
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AUX 50 + AUX 30
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CMF 9.500 + PML 6.000 + PM 1.450 + AUX 50 + AUX 30
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AUX 50 + AUX 30
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CMF 9.500 + PML 6.000 + PM 1.450 + AUX 50 + AUX 30
Laboratory Mixer
Laboratory Mixer CML 10 + PM 8
Technical Data
- Two stainless steel pressure/vacuum vessels with double jacket
- Coaxial agitator with central and scraper agitator
- Rotor-stator homogenizer
- External pumping line
- Suction system for powders and liquids
- Phase container with usable volume of 8 liters with agitator
- Temperature control system
- Vacuum system
- Fully automatic CIP/SIP cleaning system
- System control via manual valves and touch display including user management and process data recording
Features
- Mobile version with usable volume of 2 to 10 liters
- Plug & Play connection
- Two process phases
- Plug & Play connection
- Lid lift
- Homogenizer and agitator infinitely adjustable
- Extremely fast melting of solids (flakes, granules, chips, etc.)
- Very high pumping performance even at highest viscosity
- First-in-first-out homogenization via external pumping line
- Precise temperature control with control accuracy of +/- 0,5°C
- Vacuum function for venting
- 100% Scalable
Benefits
- Ideal for test and sample series in the context of product and process development
- Turnkey system
- All process-relevant process components on a small scale
- Exact measurement data that can be transferred to real production mixing plants
- Manually operated
- Extreme product/phase type flexibility
- 100% validated, documented and traceable tests
Applications
- Cosmetics: Creams, lotions, sunscreen, make-up, foundation, mascara, eyeliner, lipstick, toothpaste.
- Pharmaceuticals: Tablet coatings, cough syrups and syrups, ear and eye drops, suppository masses, ointments, gels, active ingredient solutions and dispersions.
- Chemicals: Lubricants and dyes, adhesives, coatings, varnishes, fertilizers, car polishes.
- Food: Ketchup, mayonnaise, sauces and dressings, baby food, food supplements.
Laboratory Mixer CML 4
Technical Data
- Stainless steel pressure/vacuum vessel with double jacket
- Anchor agitator with two baffles and temperature sensor
- Rotor-stator homogenizer with internal pumping line
- External circulation line with flow meter
- Suction system for powders and liquids
- Dosing funnel for raw materials/cleaners
- Temperature control system
- Vacuum system
- CIP/SIP cleaning system
- System control via manual valves
- Touch display including user management and process data recording
Features
- Mobile laboratory table with usable volume of 1 to 4 liters
- Plug & Play connection
- Lid lift
- Homogenizer and agitator infinitely adjustable
- Extremely fast melting of solids (flakes, granules, chips, etc.)
- Very high pumping performance even at highest viscosity
- First-in-first-out homogenization via external pumping line
- Precise temperature control with control accuracy of +/- 0,5°C
- Vacuum function for venting
- 100% Scalable
Benefits
- Ideal for test and sample series in product development
- Turnkey system
- All process-relevant process components on a small scale
- Exact measurement data that can be transferred to real production mixing plants
- Manually operated
- Extreme product/phase type flexibility
- 100% validated, documented and traceable tests
Applications
- Cosmetics: Creams, lotions, sunscreen, make-up, foundation, mascara, eyeliner, lipstick, toothpaste.
- Pharmaceuticals: Tablet coatings, cough syrups and syrups, ear and eye drops, suppository masses, ointments, gels, active ingredient solutions and dispersions.
- Chemicals: Lubricants and dyes, adhesives, coatings, varnishes, fertilizers, car polishes.
- Food: Ketchup, mayonnaise, sauces and dressings, baby food, food supplements.
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CML4
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CML 10 + PM 8
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CML4
Slide 2
CML 10 + PM 8
Powder Mixer
Technical Data
- Stainless steel pressure/vacuum vessel with double jacket
- Coaxial agitator with central and scraper agitator
- Co-Twister homogenizer for crushing and homogenizing
- Fully automatic recipe management and system control
- Temperature control system
- Vacuum system
- Transfer system as a link between pre-phase container and mixing system
- Fully automatic CIP/SIP cleaning system
- Fully automatic recipe management and system control
Features
- Crushing and homogenizing in one process step
- High energy input due to counter-rotation of the mixing unit (60 – 80 m/s relative speed)
- Precise application of binding agents through the finest nozzles
- Drying function via vacuum and heating (e.g. removal of solvents)
- Precise temperature control of +/- 0,5°C. of +/- 0,5°C
- Excellent statistical particle size distribution
- No cyclone formation due to the counter-rotation of the tools
- Vortex destruction by the premixing blade
- Dry dispersion
- Fully automatic CIP/SIP cleaning, sterilization and drying
- Fully automatic recipe management and process control
Benefits
- Repeatable product quality (viscosity, particle size distribution and stability – without color correction)
- Very short mixing times (less than 4 minutes)
- Gentle and precise crushing and processing of e.g. color pigments
- Maximum flexibility from intensive deagglomeration to gentle homogenization
- No extra transfer of the product into the next process container (grinding and mixing in one process step)
- Product stability through 100% product homogeneity
- Validated cleaning results Fully automatic cleaning and sterilization concept, including water and detergent addition.
- Batch size flexibility from 10 – 100% batch size
Applications
- Cosmetics: Blush, eye shadow, bronzer, highlighter, dry shampoo, coloring powder, hair styling powder, body and face powder.
- Pharmaceuticals: Powders for inhalation, powders for infusions and vaccines, antibiotics in powder form.
- Food: Dietary supplements, infant milk powder
Slide 1
CPM 200 Ex
Slide 1
CPM 200 Ex
Continuous Mixer
Technical Data
- Stainless steel pressure/vacuum vessel with double jacket
- Co-Twister In-Line Homogenizer
- Mixed modules can be selected statically or dynamically
- Modular dosing line concept
- Temperature control system
- Vacuum system
- Fully automatic recipe management and system control
- Fully automatic CIP/SIP cleaning system
Features
- Start-up time only 15 seconds until the target mass flow is reached without start-up losses
- Mass production, up to 16 tons/hour
- pH in-line measurement and adjustment via special dosing line
- Air-free production – No foaming during the production of WAS products.
- Dosing line concept for up to 30 different dosing lines
- Fully automatic CIP/SIP cleaning, sterilization and drying
- Repeatable product quality
- Hot-/Cold emulsification process
- Controlled transfer rates and mixed concentrations
- Fully automatic recipe management and process control
Benefits
- Repeatable product quality
- Reduction of processing times
- Product stability through 100% product homogeneity
- Batch size flexibility from 10 – 100% batch size
- Up to 30 different dosing lines
- 1/3 cost savings compared to batch systems with the same production output
- Fully automated production without personnel
- Tailor-made recipe management with variable throughput adjustment
- Individual design for all products and throughput sizes
Applications
- Cosmetics: Body, skin and hair care products.
- Pharmaceuticals: Ointments, gels, solutions, suspensions.
- Chemicals: Cleaning agents, varnishes and paints.
- Food: Sauces and dressings, baked goods, beverages.
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Storage Vessels
Technical Data
- Stainless steel pressure/vacuum vessel with double jacket
- Agitator (optional)
- Discharge device
- Vacuum system
- Fully automatic CIP/SIP cleaning system
Features
- Precise temperature control with control accuracy of +/- 0,5°C
- Fully automatic CIP/SIP cleaning, sterilization and drying
- Repeatable product circulation first-in-first-out principle
Benefits
- Made from high quality materials such as stainless steel to ensure corrosion resistance and durability
- Available in different sizes from 10 to 20.000 liters.
- Quality / Hygiene Execution: GMP, cGMP, GEP, GAMP, USDA, 3A, FDA / 21 CFR Part 11.
- Explosion protection: ATEX, NEC 500 / NEC 505.
- CE, OSHA safety standards.
- Seamless integration which increases the efficiency of the production process.
- Designed for easy and loss-free emptying and dispensing.
- Enables flexible adaptation and expansion of storage capacities.
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Email: 
Phone: 
Andree Schaumkell-Scholz
Sales & Process Engineering
Stefan Schultz
Sales & Process Engineering
Marko Stuthmann
Sales & Process Engineering
Wolfgang Richert
Sales & Process Engineering
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